Performance evaluation of a triple-sided solar dryer in terms of energy-exergy analysis, sustainable indicators and CFD simulation during drying tilapia fish strips

Abstract

Fixed flat-plate solar collectors suffer from low energy efficiency during mornings and evenings due to suboptimal solar incidence angles, reducing thermal output. While tracking systems improve efficiency by following the sun’s path, their high initial costs, mechanical complexity, and need for advanced control systems limit widespread adoption. These drawbacks demonstrate the importance of cost-effective, efficient alternatives that balance performance and simplicity in solar thermal applications. Thus, a triple-sided solar dryer (TSSD) integrated with intelligent airflow gating was developed to overcome these issues. This study evaluates the performance of a TSSD for drying tilapia strips at three thicknesses (4, 8, and 12 mm) using computational fluid dynamics (CFD), energy-exergy analysis, and sustainability indicators. According to the CFD simulations, they were employed to analyze airflow patterns, temperature distribution, and velocity profiles inside the TSSC and drying room (DR) during a day from 8 a.m. to 5 p.m. Additionally, the CFD was used to estimate the highest air temperature inside the drying to choose the appropriate speed of the air exhaust fan. The simulation analysis indicated that the highest air temperatures were 188.67, 124.4, and 96.51 °C, at three corresponding air velocities of the exhaust fan (1.0, 1.5, and 2.0 m/s), respectively, under a solar intensity of 872 W/m². Where the best velocity of the air exhaust fan was 2 m/s, it provided a uniform drying temperature of 96.51 °C, at solar noon (less than 100 °C). On the other hand, the energy-exergy analysis and sustainable indicators were estimated over two consecutive drying days (8 a.m.–5 p.m.) to assess the thermal behavior of the TSSC and TSSD. The energy analysis showed that the TSSC attained a maximum input energy of 1752.72 W and a useful energy of 810.31 W. Its energy efficiencies ranged from 40.79% to 57.21%. Meanwhile, the maximum drying efficiency was 8.19%, 8.51%, and 8.46% for tilapia strip thicknesses of 4, 8, and 12 mm, respectively. Furthermore, the exergy efficiency ranged from 7.28% to 32.83% (TSSC) and from 66.5% to 87.19% (DR). Additionally, sustainability indicators, such as improvement potential (IP) ranging from 1.19 to 7.22 W, waste exergy ratio (WER) between 0.67 and 0.93, and sustainability index (SI) from 1.08 to 1.49, showed that the system is both environmentally friendly and effective in its operations. The results show that the TSSD is an effective, eco-friendly, and affordable option compared to traditional solar drying systems, providing the best heat performance, better energy-exergy efficiency, and less harm to the environment for drying tilapia.

Description

The research evaluates a triple-sided solar dryer for tilapia fish strips using energy-exergy analysis, sustainability indicators, and CFD simulation. Results show improved drying efficiency, reduced energy loss, and enhanced exergy performance, promoting renewable energy use and food preservation. The study emphasizes sustainable technology adoption to minimize environmental impact and optimize resource utilization. It aligns with SDG 7 (Affordable Clean Energy), SDG 12 (Responsible Consumption), and SDG 13 (Climate Action), while supporting Uganda’s NDP IV aspirations for green innovation, agro-industrial development, and climate resilience through renewable energy integration and sustainable food systems.

Keywords

Computational fluid dynamics (CFD), Energy and exergy analysis, Improvement potential (IP), Waste exergy ratio (WER), And sustainability index (SI)

Citation

Ghanem, T. H. M., Oraiath, A. A. T., Nsasrat, L. S., Ali, G., Younis, O. S., Eldin, A. Z., Elmolakab, K. M., Alhumedi, M., Ahmed, A. F., Tantawy, A. A., & Elwakeel, A. E. (2025). Performance evaluation of a triple-sided solar dryer in terms of energy-exergy analysis, sustainable indicators and CFD simulation during drying tilapia fish strips. Scientific Reports, 15(1), 1–24.